Flow boiling characteristics of HFE-7000 in high aspect ratio microchannels with the effect of flow orientation

The aim of the present experimental study is to investigate the flow boiling characteristics in a high aspect ratio microchannel for two different channel orientations. Hydrofluoroether 7000 (HFE-7000) flowing within a rectangular glass microchannel (with a hydraulic diameter of 909 μm and a width-to-height aspect ratio of 10) coated with a tantalum layer to provide uniform heating along the channel was the configuration investigated. The data were recorded for mass flux of 14 − 42 kg m−2 s−1, while the heat flux was varied between 3.5 and 24.3 kW m−2 under horizontal and vertical upward flow. Analysis of the experimental data reveals that thermal performance is influenced by both mass and heat fluxes, as well as flow orientation, and these are presented and discussed. The wall temperature mapping and heat transfer coefficient analysis showed that for low mass flow cases, the dry out occurs at a lower heat flux and for either flow orientation. At medium and higher heat fluxes, though, it is found that a horizontal flow produces dry out events more easily compared to vertical upward flow. The observed phenomenon during flow boiling also shows the importance of nucleate boiling and thin film evaporation on the heat transfer performance. In addition, pressure fluctuations during flow boiling were also recorded. A Fourier transform analysis of pressure fluctuations data showed that vertical upward flow produces a higher dominant frequency than horizontal flow. Finally, the analysis of thermal characteristics and pressure fluctuations can provide further insights into the design of devices where flow orientation plays a major role. © 2024 The Authors