Overmolding of hybrid long and short carbon fiber polypropylene composite: Optimizing processing parameters

Budiyantoro, Cahyo and Rochardjo, Heru S. B. and Nugroho, Gesang (2021) Overmolding of hybrid long and short carbon fiber polypropylene composite: Optimizing processing parameters. Journal of Manufacturing and Materials Processing, 5 (4). ISSN 25044494

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Abstract

Injection overmolding was used to produce hybrid unidirectional continuous-short carbon fiber reinforced polypropylene. Polypropylene pellets containing short carbon fibers were melted and overmolded on unidirectional carbon fibers, which act as the core of the composite structure. Four factors were varied in this study: fiber pretension applied to unidirectional fibers, injection pressure, melting temperature, and backpressure used for melting and injecting the composite pellet. This study aimed to evaluate the effect of these factors on fiber volume fraction, flexural strength, and impact strength of the hybrid composite. The relationship between factors and responses was analyzed using Box–Behnken Response Surface Methodology (RSM) and analysis of variance (ANOVA). Each aspect was divided into three levels. There were 27 experimental runs carried out, with three replicated center points. The results showed that the injection molding process parameters had no significant effect on the fiber’s volume fraction. On the other hand, melting temperature and fiber pretension significantly affected impact strength and flexural strength. © 2021 by the authors. Licensee MDPI, Basel, Switzerland.

Item Type: Article
Additional Information: Cited by: 3; All Open Access, Gold Open Access
Uncontrolled Keywords: fiber pretension; injection overmolding; hybrid fiber; Box–Behnken design; flexural properties; impact properties
Subjects: T Technology > TJ Mechanical engineering and machinery
Divisions: Faculty of Engineering > Mechanical and Industrial Engineering Department
Depositing User: Sri JUNANDI
Date Deposited: 29 Oct 2024 05:06
Last Modified: 29 Oct 2024 05:06
URI: https://ir.lib.ugm.ac.id/id/eprint/8503

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